Carbon Speedcell CLIP M2 3d Printer – To Transform Unimaginable into Real Possibilities

Carbon Speedcell CLIP M2 3d Printer

Advancement in technology has made it possible to accomplish a task which would have been thought as impossible 100 years back. We are talking about 3D printing and how this task is performed by Speedcell CLIP M2 3d printer. If you are curious to know how this task is accomplished by 3D printers, then continue reading to know more about the process which makes it possible.

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Carbon Speedcell CLIP M2 3d Printer Review

The Process Utilized by Carbon Speedcell CLIP M2 3d Printer

In spite of advances made by 3D printing industry, additive manufacturing through use of traditional approaches makes it necessary to settle for trade-offs between mechanical properties and surface finish of the end product.

On the other hand, use of Digital Light Synthesis (DLS) made possible by CLIP technology is considered a breakthrough procedure which is capable of producing parts having excellent resolution, mechanical properties as well as surface finish through use of:

  • Programmable liquid resins
  • Oxygen permeable optics and
  • Digital light projection

Comparison of Carbon Speedcell CLIP M2 3d Printer Parts with Traditional Parts

Traditional 3D Printed Parts

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These parts tend to be inconsistent and in addition to it, the mechanical properties of these 3D parts generally vary according to direction in which 3D parts have been printed because of their layer by layer method.

3D Printed Parts with DLS

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In comparison to the traditional 3D printed parts, the parts printed using DLS process are very similar to parts which are produced by the injection mold system. Moreover, parts produced using DLS process have predictable as well as consistent mechanical properties which in turn helps in creation of parts with solid inside structure.

What is the benefit of using DLS Process?

The main benefit of using DLS process is that it helps in creation of isotropic parts that have exceptional surface finish.

When we look at 3D printed parts produced using conventional 3D production techniques, we find that they have variable mechanical as well as strength properties. These properties are dictated by direction in which the part or material was printed.

On the opposite end, parts produced with the help of DLS process have consistency, irrespective of the direction from which you look at it. Additionally, here the parts are not forcefully repositioned when every slice is composed, making it feasible to utilize different materials that have details and surface finish which can be useful for creating end use parts.

How does the Carbon Speedcell CLIP M2 3d printer work?

Speedcell CLIP M2 3d printer makes use of a 2-stage approach for accomplishing desired results. Let us go through the details in this section.

  • A 2-stage Approach: The good thing about Carbon 3D printers is that they make use of first stage where CLIP technology is utilized for creation of the parts. In CLIP, oxygen permeable optics is used in conjunction with digital light projection for creation of the parts. In comparison, other additive approaches result in brittle as well as weaker parts due to use of photo polymerization technique. In negative aspect is not seen in 3D parts produced by Carbon due to the fact that here a second stage is utilized wherein a heat activated programmable chemistry is embedded into the material. The result, is a high resolution part having mechanical properties of engineering grade.
  • A Careful Balance of Oxygen and Light: When we closely look at how the Speedcell CLIP M2 3d printer functions, we find that it makes use of photo-chemical procedure wherein oxygen and light are carefully balanced for quickly producing required parts. Here light in projected from within an oxygen permeable window right into a reservoir consisting of UV curable resin. As the system projects a series of UV images, the part starts solidifying and then the build platform gradually rises.
  • The Dead Zone: The central part of the CLIP process is known as dead zone, which is a liquid interface consisting of uncured resin situated in-between printing part and the window. Light passing through the dead zone results in curing of the resin present above it, resulting in formation of the solid part. Moreover, resin continues to flow underneath curing part while task of printing continues and helps in maintaining CLI (Continuous Liquid Interface), that is instrumental in powering CLIP process.
  • Setting of Properties: After process of printing the part completes through use of CLIP, the next step consists of baking the same in what is called a forced circulation oven. When heat is applied, a second chemical reaction sets off that results in strengthening of the material.

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What is SpeedCell?

It refers to a setup of interlinked operation of manufacturing units which make it possible to perform repeated production of parts of varied scales. These features of SpeedCell system are present Carbon’s M Series 3D printers, allowing businesses in different industries to engineer, design, produce as well as deliver parts by utilizing a standard manufacturing workflow.

Thus, irrespective of whether parts are to be produced at scale or iterations are to be done on a product design, it is easy to setup a SpeedCell System which will be appropriate for your organization.

What are the special features of M2 3D printers?

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Build Volume: A superior 3D printer, M2 has excellent build volume, make it possible to create larger parts, get better throughput and reduce the manufacturing cost while maintaining high resolution pixels of 75 µm as well as better isotropic prints.

Extensible 3D Printer: Another notable thing about Speedcell CLIP M2 3d printer is that it is equipped with hardware that is highly reliable and comes with expansion ports which can be used with smart accessories and there is also greater compatibility with workflow automation systems.

What are the type of materials that are used in the 3D printing process?

Materials used by Carbon in its 3D printing process come with a range of properties such as excellent surface quality, high resolution and different mechanical properties to make production process relatively easy.

Moreover, there is not dearth of material for you to choose from whether you are looking for automotive materials capable of sustaining high temperatures or if the requirement is for consumer product elastomers, you will surely get the material you are looking for. The range of materials Carbon works with include:

  • Silicone which are tear resistant as well as bio-compatible and soft to touch.
  • Rigid polyurethane known for its toughness and versatility.
  • Flexible polyurethane which provides better impact resistance.
  • Elastomeric polyurethane highly praised for its tear resistance, elasticity and resilience.
  • Cyanate Ester better known for stiffness and temperature resistance.
  • Epoxy commonly utilized for it properties such as strength, accuracy and temperature resistance.
  • Urethane Methacrylate used for manufacturing fixtures and jigs.

Like to try out 3D printing? Contact Carbon and explore the possibilities!

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